Capacitive bushing systems US: Used in HV applications for improved insulation.
Capacitive bushing systems, also known as capacitor-graded or condenser bushings, represent the standard technology for high-voltage applications in the US power grid. These systems are defined not by their external shape or material, but by the precise internal construction of the insulation core used to manage high electric fields.
Core Principle: Electric Field Uniformity
At high voltages (typically 72.5 kV and above), the electrical stress concentrates excessively at any sharp corner or interface, such as where the conductor passes through the metal flange of a transformer or switchgear. A standard, bulk insulator would fail immediately due to the breakdown of insulation in this high-stress zone.
The Solution: The capacitive bushing system addresses this by incorporating a series of precisely placed, concentric conductive layers (screens) within the insulation material.
The Effect: These layers are sized and positioned to form a series of capacitors. This arrangement forces the equipotential lines (lines of equal voltage) to spread out uniformly, effectively distributing the voltage potential evenly from the high-voltage conductor to the grounded flange. This control prevents localized stress peaks and ensures the insulation operates well within its safe limits, which is essential for a long service life.
Key Components of a Capacitive Bushing System
The system is built around a complex core and a robust housing:
Capacitance-Graded Core: This is the heart of the system, typically made of Resin-Impregnated Paper (RIP) or the older Oil-Impregnated Paper (OIP). The RIP core is the modern preference, providing a solid, dry, and fire-resistant insulation body that is superior in moisture resistance and overall dielectric performance.
Grounding Flange and Test Tap: The core is mounted to a metal flange, which is connected to ground. A crucial component is the test tap, a small, accessible terminal connected to the outermost capacitive screen. This tap is essential for performing capacitance and dissipation factor (tan(δ)) tests to assess the core's insulation health.
External Housing: This is the insulating shell exposed to the environment. The US market is rapidly favoring silicone polymer composite housings over traditional porcelain due to the composite's lightweight, shatter-proof nature, and superior performance in polluted areas (hydrophobicity).
Market Drivers for Capacitive Systems
The US market continues to drive the adoption of capacitive systems due to:
EHV/UHV Requirement: All new Extra-High Voltage and Ultra-High Voltage projects require capacitive grading for fundamental safety and reliability.
Smart Grid Integration: The test tap on capacitive bushings is the gateway for online condition monitoring. New, integrated capacitive voltage sensors or PD monitors use the capacitance layers to derive health information, aligning the technology perfectly with utility moves toward predictive maintenance.
GIS and Compact Substation Design: Capacitive RIP bushings are essential for Gas-Insulated Switchgear (GIS) and modern compact substations where space is limited and a dry, robust, oil-free component is mandatory.
FAQs on Capacitive Bushing Systems US
What is the function of the conductive screens inside a capacitive bushing core?
The conductive screens, typically metal foils, are used to create a series of internal capacitors. Their function is to control and linearize the electric field stress along the length of the bushing, preventing the voltage from concentrating excessively at the grounded flange. This ensures the insulation is stressed uniformly, maximizing the bushing's lifespan and preventing partial discharge.
How is a capacitive bushing system used to monitor the health of a transformer?
The capacitive system includes a test tap connected to the outermost screen. By measuring the capacitance value and the dissipation factor (tan(δ)) at this tap, technicians can diagnose the condition of the bushing's internal insulation. A rising tan(δ) value, for instance, is a strong indicator of moisture ingress or insulation degradation, allowing for predictive intervention.
Why is the capacitance-graded principle essential for a bushing designed to pass through a metal wall?
The principle is essential because the sharp corner where the conductor passes through the grounded metal wall creates an extremely high, concentrated electric field—a stress singularity. Without capacitance grading to smooth and distribute this stress, the electric field strength would instantly exceed the dielectric limit of the insulating material, leading to a flashover or internal breakdown.